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Air Brake Systems Ürünleri

Air Brake Systems: Basic Components and Operation.

Air brake systems are of vital importance in the transportation and automotive industries, especially when it comes to heavy vehicles. The working principles of air brake systems, their components, their use in heavy vehicles, maintenance and safety precautions and technological development are examined.

An air brake system is a mechanism for braking heavy vehicles using compressed air. It was first developed in the early 20th century and has since become an indispensable part of heavy vehicles.

How Air Brake Systems Work:

The air brake system is a braking system widely used in heavy-duty vehicles. This system works with a compressor powered by the engine. The compressor compresses the air and sends it to the reservoir. When the brake pedal is pressed, the brake valve opens and compressed air is sent to the wheel brakes.

The pistons in the wheel brakes move with compressed air and push the pads against the brake linings. The pads rub against the brake pads, slowing or stopping the vehicle.

Our product range for Air Brake Systems...

ABS Double Role Valve Repair Kit, ABS Electronic Control Unit Repair Kit, ABS Electronic Control Unit, ABS Role Valve Repair Kit, ABS Role Valve, ABS Sensor Sheet, Emergency Valve Repair Kit, Emergency Valve, Axle Lift Valve, Axle Axle Lift, Pressure Limiting Valve Repair Kit, Pressure Limiting Valve, Quick Release Valve, Check Valve, Double Cylinder Compressor, Distributor Valve Repair Kit, Distributor Valve, Distributor Valve Repair Kit, Distributor Valve, Trailer Control Valve Repair Kit, Trailer Control Valve, Trailer Height Adjustment Valve Repair Kit, Trailer Height Adjustment Valve, EBS Axle Modulator Repair Kit, EBS Axle Modulator, EBS Trailer Control Valve Repair Kit, EBS Trailer Control Valve Repair Kit, EBS Trailer Control Valve, EBS Trailer Modulator Repair Kit, EBS Trailer Modulator Repair Kit, EBS Trailer Modulator, EBS Brake Module Repair Kit, EBS Brake Module, EBS Brake Signal Transmitter Repair Kit, EBS Brake Signal Transmitter, EBS Two Way Modulator Repair Kit, EBS Two Way Modulator, Ebs Modulator Repair Kit, Ebs Modulator, EBS Relay Valve Repair Kit, EBS Relay Valve, Brake Master Cylinder Repair Kit, Brake Master Cylinder, Brake Caliper, Brake Pedal Valve Repair Kit, Brake Pedal Valve, Air Treatment Unit Repair Kit, Air Treatment Unit, Air Release Valve Repair Kit, Air Release Valve, Air Brake Compressors, Caliper Lining Plate, Caliper Lining Retainer Repair Kit, Caliper Lining Retainer, Caliper Bushing Repair Kit, Caliper Grease, Caliper Travel Arm Repair Kit, Caliper Rubber Repair Kit, Caliper Complete Repair Kit, Caliper Mechanism Shaft, Caliper Mechanism Repair Kit, Caliper Mechanism Screw Repair Kit, Caliper Mechanism, Caliper Perno Repair Kit, Caliper Perno Dust Bellow, Caliper Perno, Caliper Plastic Ring, Caliper Plastic Plug And Cover, Caliper Washer, Caliper Bearing Repair Kit, Caliper Hair Plug And Cover Repair Kit, Caliper Sensor, Caliper Shaft Housing Repair Kit, Caliper Shaft Housing, Caliper Repair Kit, Caliper Carrier, Caliper Dust Bellow Set, Caliper Screw, Caliper Spring Repair Kit, Caliper Spring, Caliper Chain, Door Control Valve Repair Kit, Door Control Valve, Compressor Adapter, Compressor Pressure Regulator, Compressor Connecting Rod, Compressor Pipe, Compressor Bushing, Compressor Gasket Kit, Compressor Gear Set, Compressor Gear, Compressor Gear, Compressor Safety Valve, Compressor Filter, Compressor Housing, Compressor Pulley, Compressor Coupling Housing, Compressor Coupling Coupling Coupling, Compressor Lever Bearing Kit, Compressor Crankshaft Flange, Compressor Crank Repair Kit, Compressor Crank, Compressor Piston & Piston Ring, Compressor Piston, Compressor Port Connection Union, Compressor Union, Compressor Bearing, Compressor Piston Ring, Compressor Cylinder Liner Set, Compressor Cylinder Liner, Compressor Cylinder Cover, Compressor Cooler Plate, Compressor Nut, Compressor Relief Valve Set, Compressor Drive Shaft, Compressor Repair Kit, Compressor Valve Plate, Compressor Oil Connecting Pipe, Compressor Oil Filler Coupling, Drier Relief Valve Cartridge, Drier Relief Valve Repair Kit, Drier Relief Valve, Union, Role Valve, Suspension Valve, Relief Valve Repair Kit, Relief Valve, Single Cylinder Compressor, Dust Cover, Dust Cover, Three Cylinder Compressor, Valve, Load Sensing Valve Repair Kit, Load Sensing Valve subsea valve, Load Discharge Valve,

Air Brake Compressor

The air compressor generates air pressure using engine power. This pressure is the key component of the braking system and provides the power for braking.

Air brake compressors are important in heavy-duty vehicles. These compressors ensure that the vehicle's braking system works efficiently and safely. Therefore, it is important to regularly maintain and check air brake compressors.

Brake Pedal Valve

When the brake pedal is depressed, the brake pedal valve transmits pressure to the other components of the brake system, initiating the braking process. The brake pedal valve is an important component used in air brake systems. It is important to regularly maintain and check this valve, which sends compressed air to the wheel brakes when the brake pedal is pressed.

Unloader Valve

After braking is finished, the unloader valve regulates the pressure by releasing excess air from the brake pipes. The unloader valve is important in air brake systems. It regulates the pressure of the system by allowing excess air to be discharged from the brake pipes after braking is finished. This ensures that the system works efficiently and braking power is maintained.

Protection Valve

This valve distributes the air from the compressor to the tires at the appropriate pressure level. It is also important for maintaining the overall stability of the brake system. The distributor valve plays an important role in air brake systems. Compressed air from the compressor is distributed to the wheel brakes and the vehicle safely slows or stops.

Parking Brake Valve

The parking brake valve is a valve used in air brake systems. When the parking brake lever is pulled, the parking brake valve is activated and sends compressed air to the rear wheel brakes. This prevents the vehicle from moving when it is parked or going downhill.

Trailer Control Valve

The trailer control valve is a valve used in air brake systems. The brakes of the trailer or trailer work at the same time as the brakes of the towing vehicle. The trailer control valve is important in air brake systems. When the brake pedal of the towing vehicle is pressed, the brakes of the trailer or trailer also work and the vehicle stops safely.

Relay Valve

A relay valve is a valve that allows compressed air to be controlled according to different pressure levels. In air brake systems, high-pressure air from the compressor is sent to the wheel brakes at the appropriate pressure. The relay valve is important. It ensures that the high-pressure air from the compressor is sent to the wheel brakes at the appropriate pressure, ensuring safe braking of the vehicle.

Importance of Pneumatic Systems in Heavy Vehicles

It is a braking system commonly used in heavy-duty vehicles. These systems work with a compressor powered by the engine. The compressor compresses the air and sends it to the reservoir. When the brake pedal is pressed, the brake valve opens and compressed air is sent to the wheel brakes.

The pistons in the wheel brakes move with compressed air and push the pads against the brake linings. The pads rub against the brake pads, slowing or stopping the vehicle.

Its importance in heavy vehicles can be listed as follows:

  • Safety It is the safest braking system used on heavy-duty vehicles. These systems allow the vehicle to slow down or stop quickly and safely.
  • Efficiency: More efficient than hydraulic brake systems. These systems use less energy and experience less wear and tear.
  • Comfort They are more comfortable than hydraulic braking systems. These systems produce less shaking and vibration during braking.

It has the following advantages over other braking systems used in heavy vehicles:

  • More powerful braking power: Provides a more powerful braking force than hydraulic braking systems. This is essential for safer braking in heavy-duty vehicles.
  • Requires less maintenance: Requires less maintenance than hydraulic brake systems. This reduces maintenance costs in heavy-duty vehicles.
  • Longer life: They last longer than hydraulic brake systems. This is a more cost-effective investment in heavy-duty vehicles.

In conclusion, air braking systems are the safest, most efficient and comfortable braking system used in heavy-duty vehicles. These systems increase safety and driving comfort in heavy-duty vehicles.

Maintenance and Safety Precautions for Air Brake Systems

Air brake systems are a widely used braking system in heavy-duty vehicles. These systems work with a compressor powered by the engine. The compressor compresses the air and sends it to the reservoir. When the brake pedal is pressed, the brake valve opens and compressed air is sent to the wheel brakes.

The pistons in the wheel brakes move with compressed air and push the pads against the brake linings. The pads rub against the brake pads, slowing or stopping the vehicle.

Regular maintenance and repair of air brake systems is important for their safe and efficient operation. These maintenance and repair operations should cover the following aspects:

  • Compressor maintenance: The compressor is one of the most important components of the air brake system. Regular maintenance of the compressor increases the efficiency and durability of the system. The following points should be considered during compressor maintenance:
  • The compressor oil must be changed regularly.
  • The filter of the compressor needs to be changed regularly.
  • The air inlet and outlet hoses of the compressor should be checked regularly.
  • The air outlet pressure of the compressor must be checked regularly.
  • Reservoir maintenance: The reservoir is the compressed air storage reservoir of the air brake system. The air pressure in the reservoir should be checked regularly and topped up as necessary. In addition, the water and oil in the reservoir should be drained regularly.
  • Brake valve maintenance: The brake valve is the valve that distributes the braking force of the air brake system to the wheel brakes. Regular maintenance of the brake valve ensures safe and efficient operation of the system. The following points should be considered during brake valve maintenance:
  • The seals of the brake valve should be checked regularly.
  • The parts inside the brake valve should be checked regularly.
  • The settings of the brake valve should be checked regularly.
  • Wheel brakes maintenance: Wheel brakes are the brakes that apply the braking force of the air brake system to the wheels. Regular maintenance of the wheel brakes ensures safe and efficient operation of the system. The following points should be taken into consideration when maintaining the wheel brakes:
  • The wheel brake pads should be checked and replaced regularly.
  • Wheel brake discs should be checked and replaced regularly.
  • The wheel brake cylinders should be checked and replaced regularly.

If signs of a malfunction of the air brake system are noticed, the vehicle should be taken to a service center immediately. These symptoms include:

  • Hardening or softening of the brake pedal.
  • Brake pedal does not go down.
  • Brake lights on.
  • Skidding when braking.

Compliance with safety precautions in air brake systems ensures vehicle safety and driver comfort. These precautions are as follows:

  • All parts and materials used in air brake systems must be original and of high quality.
  • Air brake systems require regular maintenance and repair.
  • If signs of malfunction of the air brake system are noticed, the vehicle should be taken to a service center immediately.

Technological Developments and Future of Air Brake Systems

Air brake systems are a widely used braking system in heavy-duty vehicles. These systems work with a compressor powered by the engine. The compressor compresses the air and sends it to the reservoir. When the brake pedal is pressed, the brake valve opens and compressed air is sent to the wheel brakes.

The pistons in the wheel brakes move with compressed air and push the pads against the brake linings. The pads rub against the brake pads, slowing or stopping the vehicle.

Air brake systems have been in use for many years and are still widely used today. However, air brake systems, like other technologies, are constantly evolving and being renewed.

Technological developments in air brake systems can be listed as follows:

  • Electronically controlled air brake systems are safer and more efficient than conventional brake systems. In these systems, brake pedal movements are evaluated by the electronic control unit and the brake valves are controlled accordingly. Electronically controlled air brake systems shorten braking distances, reduce vehicle skidding and reduce tire wear.
  • Dry air brake systems: Dry air brake systems are more efficient than conventional air brake systems. In these systems, air is purified of moisture and sent to the brake system. Moist air reduces the efficiency of the brake system and shortens the life of the system. Dry air brake systems increase the efficiency and life of the brake system by preventing problems caused by moisture.
  • Intelligent air brake (IAb) systems: IAb systems are a computer system that controls air braking systems. This system adjusts the braking power by assessing the vehicle's speed, load and road conditions. IAb systems shorten braking distances, reduce fuel consumption and improve driver comfort.

The future of air brake systems looks very bright. Electronically controlled air brake systems are being made safer, more efficient and comfortable with new technologies.

As these technologies advance, air braking systems will continue to be used more widely in heavy vehicles.